Vibration welding uses frictional heat to join the interface of two thermoplastic parts under mechanical pressure, the upper clipper clips the thermoplastic to do a high frequency reciprocating according the setting amplitude, it will have frictional heat generated to fully melt the interface, then stop moving and continued to put pressure and cooled to weld two thermoplastic parts
The vibration welding machine does not require the use of consumables such as flux, adhesives and mechanical fasteners, but also offers the following advantages:
1. Fast, clean, low power consumption.
2. Suitable for large parts, and irregularly shaped parts.
3. No odor when welding, no complicated ventilation system, no environmental problems.
4. Strong welding force and reliable interface.
5. Easy interface and automated assembly line production.
6. Can weld multiple smaller work pieces at one time.
7. Good welding effect on plastics with moisture and high additives.
Specification | |||||
MODEL | HWV-M55LS | HWV-15LS | HWV-15HLS | HWV-30LS | HWV-30HLS |
TRANSDUCER | |||||
Upper Fixture Weight | 12KG | 30KG | 40KG | 60KG | 70KG |
Welding Area | 50cm² | 160cm² | 200cm² | 280cm² | 450cm² |
Amplitude | 1.8mm | 1.8mm | 1.8mm | 1.8mm | 1.8mm |
Frequency | 210Hz~260Hz | 210Hz~240Hz | 210Hz~240Hz | 210Hz~240Hz | 210Hz~240Hz |
MECHANICAL SPECIFICATION | |||||
Machine Length mm | 1174 | 2600 | 2600 | 2780 | 2780 |
Machine Width mm | 965 | 1280 | 1280 | 1284 | 1284 |
Machine Width mm | 2163 | 2107 | 2277 | 2390 | 2390 |
Safety Door Width mm | 934 | 1510 | 1510 | 1690 | 1690 |
Safety Door Height mm | 446 | 650 | 765 | 723 | 723 |
Upper Fixture Length mm | 300 | 860 | 870 | 1080 | 1080 |
Upper Fixture Width mm | 295 | 390 | 440 | 560 | 560 |
Lift Platform Length mm | 792 | 1450 | 1450 | 1580 | 1580 |
Lift Platform Width mm | 350 | 520 | 600 | 720 | 720 |
Lift Platform Stroke mm | 300 | 300 | 500 | 500 | 500 |
Gap between Lift Platform & Transducer mm |
380 | 560 | 685 | 715 | 715 |
Max. Welding Pressure N | 600 | 12000 | 12000 | 12000 | 25000 |
Lift Platform Driving | PNEUMATIC SERVO | HYDRAULIC SERVO | HYDRAULIC SERVO | HYDRAULIC SERVO | HYDRAULIC SERVO |
Machine Weight (ton) | 1.2 | 2.5 | 3 | 3.5 | 4 |
Noise Range | <85DB | <85DB | <85DB | <85DB | <85DB |
ELECTRONIC CONTROL SYSTEM | |||||
Input Power | 220V, 3P | 220V, 3P | 220V, 3P | 220V, 3P | 220V, 3P |
Power Consumption | 6KVA | 18KVA | 18KVA | 35KVA | 35KVA |
Output Power | 5.5KW | 15KW | 15KW | 30KW | 30KW |
Resonance | AUTO | AUTO | AUTO | AUTO | AUTO |
Welding Type | TIME/DEPTH | TIME/DEPTH | TIME/DEPTH | TIME/DEPTH | TIME/DEPTH |
Welding Stage | 6 STAGE | 6 STAGE | 6 STAGE | 6 STAGE | 6 STAGE |
Welding Parameter Storage | 80 SETS | 80 SETS | 80 SETS | 80 SETS | 80 SETS |
Welding result determination Method |
Qualified/Bad | Qualified/Bad | Qualified/Bad | Qualified/Bad | Qualified/Bad |
Operation Language | English/Chinese | English/Chinese | English/Chinese | English/Chinese | English/Chinese |
Machine Networking | N | N | N | N | OPTION |
Machine Networking | FROFIBUS-DP | FROFIBUS-DP | FROFIBUS-DP | FROFIBUS-DP | FROFIBUS-DP |